Gel Memory Foam Material Details for Mattresses

As a direct - supply B2B factory, we focus on crafting high - quality gel memory foam materials for mattresses, meeting the bulk procurement needs of businesses like mattress brands, hospitality suppliers, and furniture distributors. Our gel memory foam integrates the advantages of slow rebound, high rebound, and latex cotton bonding, making it a reliable choice for premium mattress production.

1. Core Material: Gel Memory Foam

Our gel memory foam is the key component of the mattress, with a scientific formula that balances comfort and support.

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• Slow Rebound Performance: It has a slow rebound speed of 3 - 5 seconds. When pressure is applied (such as when the human body lies down), it slowly fits the body curve, evenly dispersing pressure points—effectively relieving shoulder, waist, and hip pressure, which is suitable for mattresses that pursue pressure - relieving sleep.

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• Gel Infusion Advantage: Micro - gel particles are evenly mixed into the foam. These gel particles can absorb and dissipate heat, avoiding the stuffiness problem of traditional memory foam. Even in hot seasons, it can maintain a relatively cool sleeping surface, enhancing the mattress's comfort in all - season use.

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• Durability: The foam density reaches 50D, which is higher than the industry's common 40D standard. It can resist long - term compression without deformation. After 10,000 times of compression testing, the rebound rate remains above 90%, ensuring the mattress maintains good support for 5 - 8 years.

2. High Rebound Support Layer

To solve the problem that pure slow - rebound foam may lack support, we add a high - rebound foam layer to the gel memory foam structure.

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• Instant Rebound Characteristics: The high - rebound foam has a rebound speed of less than 1 second. It can quickly recover its shape after being pressed, providing timely support for the body—preventing the feeling of "sinking too deep" when turning over, and making it easier for users to change sleeping positions.

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• Support Matching: The hardness of the high - rebound layer is adjusted to 60 Shore OO, which matches the 45 Shore OO hardness of the gel memory foam layer. This combination ensures that the mattress is soft enough to fit the body while having sufficient support to maintain the natural curvature of the spine, protecting the user's spinal health.

3. Latex Cotton Bonding Technology

We use latex cotton bonding process to combine the gel memory foam layer and high - rebound layer, optimizing the overall performance of the mattress material.

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• Seamless Bonding: The latex cotton adhesive used is water - based, non - toxic, and odorless, complying with EU REACH environmental standards. It firmly bonds the two foam layers without gaps, avoiding layer separation during mattress use and extending the mattress's service life.

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• Comfort Enhancement: The latex cotton itself has a certain elasticity and breathability. After bonding, it further improves the overall breathability of the foam material, allowing air to circulate between layers. At the same time, it softens the connection between the two layers, making the mattress surface feel more uniform and reducing the sense of layer separation when touching.

4. Factory - Direct Supply Advantages for B2B Partners

As a direct factory, our gel memory foam materials provide practical benefits for business customers:

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• Customizable Specifications: We can adjust the thickness (5cm - 20cm), density (40D - 60D), and hardness (35 Shore OO - 65 Shore OO) of the gel memory foam according to the customer's mattress design needs—whether it's a thin mattress for hotels or a thick mattress for home use, we can meet personalized requirements.

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• Bulk Supply Stability: We have a daily production capacity of 5,000 square meters of gel memory foam, supporting monthly bulk orders of 100,000 + square meters. We promise a delivery cycle of 7 - 10 working days for regular specifications, ensuring customers' production schedules are not delayed.

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• Quality Inspection Guarantee: Each batch of foam undergoes strict quality testing, including rebound rate, density, hardness, and formaldehyde emission. We provide a third - party test report with each order, helping customers meet the quality standards of their target markets (such as the US CertiPUR - US, EU Eco - Institute certification).